专利摘要:
The present invention relates to an aircraft propulsion system (1300) including a fan (602), a main engine (606), an augmentation powerhouse (608) and a controller (610). the main motor 606 is coupled to the fan 602 and is configured to rotate the fan 602 during a first flight phase and during a second flight phase. augmentation power station (608) is couplable to fan (602). controller (610) is configured to cause augmentation power station (608) to activate fan (602) during the first flight phase, and to cause augmentation power station (608) to cease actuation (602) based on an indication of a transition from the first flight phase to the second flight phase.
公开号:BR102017021200A2
申请号:R102017021200-9
申请日:2017-10-03
公开日:2018-05-29
发明作者:S. Golshany Sina;W. Erickson Todd;R. Alderks Derek
申请人:The Boeing Company;
IPC主号:
专利说明:

(54) Title: SYSTEM AND METHOD FOR INCREASING A PRIMARY STRENGTH CENTER (51) Int. Cl .: B64D 31/00 (30) Unionist Priority: 11/03/2016 US 15 / 343,116 (73) Holder (s): THE BOEING COMPANY (72) Inventor (s): SINA S. GOLSHANY; TODD W. ERICKSON; DEREK R. ALDERKS (74) Attorney (s): DANNEMANN, SIEMSEN, BIGLER & IPANEMA MOREIRA (57) Abstract: The present invention relates to an aircraft propulsion system (1300), which includes a fan (602), a main motor (606), a power plant (608) and a controller (610). The main motor (606) is coupled to the fan (602) and is configured to rotate the fan (602), during a first flight phase and during a second flight phase. The power supply unit (608) is attachable to the fan (602). The controller (610) is configured to cause the power plant (608) to activate the fan (602) during the first flight phase, and to cause the power plant (608) to cease to actuate of the fan (602) based on an indication of a transition from the first flight phase to the second flight phase.
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Invention Patent Report for SYSTEM AND METHOD FOR INCREASING A PRIMARY STRENGTH CENTER.
Field of the Invention [0001] The present invention relates, in general, to a propulsion system that includes an increase power plant.
Background [0002] When designing an aircraft, engines are developed in accordance with the Federal Aviation Regulation (FAR). Aircraft engines are typically sized for takeoff thrust requirements and inoperative climb thrust requirements for an FAR engine. These requirements result in an airplane engine (for example, an engine core) that is capable of cycling larger amounts of air (that is, it has a higher mass airflow rate) during takeoff operations and climb operations that are ideal for cruise operations. A diameter of rotating machines inside the engine core is based on a maximum mass flow rate. Thus, an aircraft engine core that meets the requirements for takeoff and climb momentum may have a larger diameter than ideal for cruising operations. During a cruise flight phase, a rotation rate of the engine's turbo-mechanical components is reduced to obtain the mass flow rate for cruising operations. Typically, engine efficiency (for example, engine compressors and turbines) is a first order function of revolutions per minute (RPM) and running at slower (or faster) RPMs than its ideal aerodynamics reduces the engine's efficiency. motor.
Summary [0003] In a specific implementation, an aircraft propulsion system includes a fan, a primary power plant,
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2/48 a power station and a controller. The primary power plant is attached to the fan and is configured to rotate the fan during a first flight phase and during a second flight phase. The power plant is coupled to the fan. The controller is configured to cause the power plant to activate the fan during the first stage of flight and to cause the power plant to stop triggering the fan based on an indication of a transition from the first step from the flight to the second leg of the flight.
[0004] In another specific implementation, an aircraft includes a fan, a primary power plant, an augmentation power plant and a controller. The primary power plant is attached to the fan and is configured to rotate the fan during a first flight phase and during a second flight phase. The power plant is coupled to the fan. The controller is configured to cause the power plant to activate the fan during the first stage of flight and to cause the power plant to stop triggering the fan based on an indication of a transition from the first step from the flight to the second leg of the flight.
[0005] In another specific implementation, a method of controlling a propulsion system includes, during a first phase of flight, causing a primary power plant to drive an aircraft fan and cause a power plant to increase start the fan. The method also includes detecting an indication of a transition from the first flight stage to a second flight stage. The method also includes, based on the detection of the indication, making the power station continue to drive the fan.
Brief Description of the Drawings [0006] Figure 1 is a schematic illustration of the diagram of
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3/48 blocks of an aircraft comprising an open counter-rotating fan propulsion system, according to aspects;
[0007] figure 2A is a schematic illustration of a drive assembly, according to a first aspect;
[0008] figure 2B is another schematic illustration of the drive assembly, according to the first aspect;
[0009] figure 2C is a schematic illustration of a propulsion system, according to a first aspect;
[0010] figure 3A is a schematic illustration of a drive assembly, according to a second aspect;
[0011] figure 3B is another schematic illustration of the drive assembly, according to the second aspect;
[0012] figure 3C is a schematic illustration of a propulsion system, according to the second aspect;
[0013] figure 4A is a schematic illustration of the drive assembly, according to a third aspect;
[0014] figure 4B is a schematic illustration of the drive assembly, according to the third aspect;
[0015] figure 4C is a schematic illustration of a propulsion system, according to the third aspect;
[0016] figure 5A is an example of a hydraulic circuit according to a first aspect;
[0017] figure 5B is another example of a hydraulic circuit according to the second aspect;
[0018] figure 6 is a block diagram that illustrates an example of a propulsion system that includes an increase power station;
[0019] figure 7 is a diagram that illustrates the example configurations of a propulsion system that includes a power station of increase;
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4/48 [0020] figure 8 is a diagram illustrating an example of a propulsion system that includes a hydraulic power station;
[0021] figure 9A is a diagram illustrating an example of a propulsion system that includes a hydraulic power station;
[0022] figure 9B is a diagram illustrating an example of a propulsion system that includes a hydraulic power station;
[0023] figure 10 is a diagram illustrating an example of a propulsion system that includes a hydraulic power station;
[0024] figure 11 is a flow diagram of an example of a method of using the propulsion system that includes an increase power station; and [0025] figure 12 is a block diagram of an illustrative implementation of an aircraft that includes a propulsion system, which includes an augmentation power station.
Detailed Description [0026] The modalities described here are directed to a propulsion system that includes two sources of energy to operate an aircraft. A primary power plant (for example, a gas turbine engine) is the main source of energy and is operable during all phases of operation. An augmentation power station (for example, a hydraulic motor, a pneumatic motor or an electric motor) is a secondary source of power during certain phases of operation. [0027] As an illustrative and non-limiting example, during a first flight phase (for example, takeoff), the power stored inside an accumulator is supplied to a hydraulic motor and the combined power of the primary power plant and the hydraulic motor
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5/48 provides sufficient momentum during takeoff to meet Federal Aviation Regulations (eg, FAR 25.111 et. Al). During cruising conditions, hydraulic engine power is not required, and the primary power station provides power to generate momentum. The augmentation power plant allows the primary power plant to be designed and sized (for example, optimized) for cruising conditions and the propulsion system as a whole (for example, the primary power plant and the magnification) is designed and sized for takeoff conditions. A power plant optimized to operate on a regular flight profile (for example, cruising conditions), excluding take-off and climb momentum requirements, has superior cruising efficiency compared to another power plant developed to meet the requirements of FAR boost (for example, take-off and engine up from inoperative). For example, a power station optimized to operate on a regular flight profile has superior fuel economy and specific cruise boost fuel consumption compared to another power station designed to satisfy FAR boost requirements.
[0028] As the cruise segment is typically the longest flight phase, the aircraft normally burns most of its fuel during the cruise segment. Therefore, any improvement in engine fuel efficiency in the cruise flight phase has a significant effect on the aircraft's overall fuel burn performance and the aircraft's overall emissions. In comparison to the cruise phase, takeoff and climb often occupy a small fraction of the total flight time or fuel burn.
[0029] In the description below, several specific details are established to provide a complete understanding of various motions 870170074671, from 10/03/2017, p. 12/219
6/48 dalities. However, those skilled in the art will understand that the various modalities can be practiced without specific details. In other cases, well-known methods, procedures, components and circuits have not been illustrated or described in detail so as not to obscure specific modalities.
[0030] In some embodiments, the propulsion system (for example, the primary power plant) may include a counter-rotating propellant system. Counter-rotary thruster systems generate significant noise due, at least in part, to air turbulence due to the interaction between the two rows of counter-rotating blades. For example, noise is generated when the back row of blades crosses the low pressure wave generated behind the front row of blades.
[0031] Interaction noise is typically composed of tones that resonate in the first pass frequency of the blade or in any entire harmonic of that frequency. The frequency of passage of the ideal blade for a counter-rotary thruster can be determined using equation 1:
EQ (1) W BPF = n (B 1 W 1 - B 2 W 2 ) [0032] In equation (1), Ω BPF indicates the passing frequency of the blade, n indicates the speed of rotation, B 1 indicates the number of the front row of blades, B 2 indicates the number of the rear row of blades, Ω 1 indicates the rotation speed in the first row and Ω 2 indicates the rotational speed of the rear row. Both Ω 1 and Ω 2 are defined to have positive values clockwise and negative values counterclockwise.
[0033] In order to eliminate the rotor-rotor interaction noise, the blade's passing frequency would ideally tend to zero. By mathematical deduction, it can be seen that the frequency of passage of the blade will tend to zero, if B 1 and B 2 , as well as e Ω 1 and Ω 2 , are equal. This is equivalent to a case where the previous row and postPetition 870170074671, of 10/03/2017, p. 13/219
7/48 rior have the same number of blades and rotate at exactly the same speed of rotation and in the same direction.
[0034] The example drive assembly configurations for counter-rotary engine systems and propulsion and aircraft systems that incorporate such drive assembly configurations are described here as a non-limiting example of a propulsion system. In many respects, a drive assembly is provided with a clutch assembly to selectively disengage the rear fan from a counter-rotary fan motor system from the gearbox that provides power to the rear fan. The clutch assembly can be provided as an integral part of the fan gearbox or installed at the outlet of the fan gearbox. [0035] In some respects, the range of the rear row blades can be changed to facilitate their passive rotation, that is, for the windmill under the influence of the air flow from the front fan in the same direction as the front fan. In other respects, the rear fan can be rotated under the resistance of the clutch assembly and then re-engages the gearbox via a gearbox that drives the rear fan in the same direction as the front fan. In other respects, a braking system can be incorporated as an integral part of the clutch assembly to facilitate a faster transition between the two modes. Such a system would selectively increase the resistance induced by the clutch assembly by means of hydraulic means that lead to a shorter centrifugation time for the rear rotor. Thus, a drive assembly constructed in accordance with the aspects described here allows the rear fan of a counter-rotating engine system to be selectively disengaged and the fan blades to be towed, for example,
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8/48 during the landing and takeoff flight segments or other flight segments in which reducing aircraft noise can be useful and can subsequently be reengaged to drive the rear fan in a counter-rotational configuration.
[0036] As used herein, a clutch refers to a device that provides selective regulation of the torque transmission from the drive component (power source) to the driven component (fan system) when engaged, but can disengaged or partially engaged to allow the continuous transmission of a fractional proportion of power. A clutch can be a friction clutch (wet or dry) or a fluid coupling device.
[0037] Figure 1 is a schematic illustration of the block diagram of an aircraft that comprises a contragiratory open fan propulsion system, according to the aspects. With reference to figure 1, an aircraft 100 comprises a fuselage 102 and a propulsion system 110. The propulsion system 110 comprises at least one engine 120 and the drive assembly 130 coupled to the motor 120. The drive assembly 130 comprises a first gearbox 140, a first fan 150, a clutch assembly 160, a gearbox 170, a second gearbox 180 and a second fan 190. In operation, clutch assembly 160 allows the first fan 150 to be engaged selectively and disengaged from the first gearbox 140. Specific examples of drive assemblies and propulsion systems will be described with reference to the following figures.
[0038] Figures 2A-2B are schematic illustrations 200, 300 of a drive assembly, and figure 2C is a schematic illustration 400 of a propulsion system according to a primiPetição 870170074671, of 10/03/2017, p. 15/219
9/48 aspect. Referring to figures 2A-2C, in a first example, a drive assembly 130 includes a first gearbox 140 that can rotate in a first direction around a first axis 142 and a second gearbox 180 (see figure 2C ) that can rotate in a second direction around axis 142. The drive shafts 140, 180 can be coaxial, so that gearbox 140 rotates in gearbox 180. Gearbox 180 is not shown in the figures 2A-2B.
[0039] The transmission box 140, 180 can be coupled to a power source, such as the motor 120 (figure 2C) through a transmission box, such as a planetary transmission box 144. The motor 120 and the box planetary drive 144 drives drive shafts 140, 180 to rotate gearboxes 140, 180 around axis 142.
[0040] The specific construction of the 120 motor is not critical. In some instances, the engine 120 may be implemented as a gas turbine engine comprising a multistage compressor that supplies compressed air to a combustion engine, which turns the turbines to rotate an output shaft. The 120 motor can also be composed of an electric motor or an internal combustion engine of two or four stroke type. The drive shafts 140, 180 are coupled to the output shaft via planetary gearbox 144. The fan can be located in front of or from motor 120, allowing the thruster to push (ie, an impeller motor configuration ) or pull (that is, a puller or tractor engine configuration) engine 120 and subsequently aircraft 100.
[0041] A first fan 150 is coupled to the first gearbox 140 to rotate in a first direction around axis 142 when the first gearbox 140 is rotated. The first fan 150 can be positioned as the rear fan when
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10/48 the drive assembly 130 is coupled to the motor 120. The first fan 150 comprises a plurality of blades 152 coupled to a hub 154. In some examples, the ratio of the diameter of the rotor to that of the hub can be between 0.20 at 0.35. For many applications, the front rotor can have a diameter between 152.4 cm (60 inches) and 609.6 cm (240 inches). Blades 152 can be curved or otherwise contoured to affect the power generation capacity of blades 152.
[0042] In addition, a second fan 190 is coupled to a second gearbox 180, visible in figure 2C, to rotate in a second direction, different from the first direction, around axis 142 when the second gearbox 180 is rotated. The second fan 190 can be positioned as the front fan when the drive assembly 130 is coupled to the motor 120. The second fan 190 comprises a plurality of blades 192 coupled to a hub 194.
[0043] In some instances, the second fan 190 and fan blades 192 can be designed to generate sufficient momentum during takeoff and climb, while the rear fan is not engaged with gearbox 140. This can be achieved by increasing the diameter of the second fan 190, as the net impulse generated by a fan is proportional to the fourth power of the fan diameter. For example, the thrust generated by fan 190 would be increased up to fifty percent (50%) if the diameter of fan 190 were increased by nineteen percent (19%). In some instances, the blades 192 are between approximately 101.6 cm (40 inches) and 508 cm (200 inches) long and between about 10.16 cm (4 inches) and 88.9 cm (35 inches) wide . The blades 192 may be curved or otherwise contoured to affect the propelling efficiency of the blades 192 at high speed. When
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11/48 assembled, the first fan 150 and the second fan 190 are moved along the axis 142 by a distance measuring between 0.02 and 0.35 of the general diameter of the fan of the previous row. This distance is typically related to the activity factor of the blades and is determined (1) experimentally, or (2) through unstable computational fluid dynamics analysis.
[0044] A core duct 112 houses the clutch assembly 160, and an exhaust plug 114 is mounted adjacent to the second fan 190.
[0045] A clutch assembly 160 is provided to selectively disengage the first fan 150 from the first gearbox 140. In some instances, the clutch assembly 160 may be a fluid coupling system or a friction clutch system (wet or dry). In the example shown in the figures, clutch assembly 2A-2C 160 comprises an impeller 162, a stator 164, a turbine 166 and a housing 168. Impeller 162 can be coupled to gearbox 140, such that impeller 162 rotates with the transmission box 140. The turbine 166 can be coupled to an output shaft which is, in turn, coupled to hub 154 of the first fan 150. Clutch assembly 160 can be filled with a fluid, typically a oil, to provide a fluid coupling between impeller 162 and turbine 166. Stator 164 works to align the direction of fluid flowing from the turbine to the impeller.
[0046] The clutch assembly 160 can be coupled to a hydraulic circuit system that increases or decreases the fluid pressure in the clutch assembly 160 to increase or decrease, respectively, the amount of input power that is transmitted by the clutch assembly 160. Clutch assembly 160 also regulates the resistance applied to the turbine during the process
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12/48 centrifugation to facilitate faster switching between the two modes of the device. Examples of hydraulic circuits are described below with reference to figures 5A and 5B.
[0047] In the examples illustrated in figures 2A-2C, the first fan 150 is free to turn passively (ie, to the windmill) with a suitable blade inclination angle under the influence of the air flow of the second fan 190 after the first fan 150 is disengaged from the transmission box 140. In the examples illustrated in figures 3A-3C and 4A-4C, a transmission box 170 is coupled to the first fan 150 to allow the first fan 150 to be driven in the same direction than the front fan 190.
[0048] With reference, first, to the example illustrated in figures 3A-3C, figures 3A-3B are schematic illustrations 500, 600 of a drive assembly, and figure 3C is a schematic illustration 700 of a propulsion system according to a second aspect. The output shaft of clutch assembly 160 can be provided as an input to a gearbox 170. Gearbox 170 can be implemented as a reversible gearbox that selectively reverses the direction or rotation of the shaft input. Thus, in the example illustrated in figures 3A-3C, the clutch assembly 160 can be activated to disengage the first fan 150 from the transmission box 140 and the first fan 150 can be rotated downwards, aided by the increased viscous resistance that acts on the assembly clutch 160. Subsequently, the output direction of the inversion gearbox 170 can be changed and the clutch assembly 160 can be activated to re-engage the second fan with the gearbox to drive the first fan 150 in the opposite direction , while the blades are tilted in the proper direction for
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13/48 wind milling, such that the second fan 190 rotates in the same direction as the first fan 150.
[0049] The remaining components illustrated in figures 3A-3C are substantially the same as the corresponding components described with reference to figures 2A-2C. For reasons of clarity, the description of these components will not be repeated.
[0050] With reference to the side of the example illustrated in figures 4A-4C, figures 4A-4B are schematic illustrations 800, 900 of a drive assembly, and figure 4C is a schematic illustration 1000 of a propulsion system according to a third aspect. The output shaft of planetary gearbox 144 can be provided as an input to gearbox 170. Again, gearbox 170 can be implemented as a reversible gearbox that selectively invests the direction or rotation of the shaft input. Thus, in the example illustrated in figures 4A-4C, the clutch assembly 160 can be activated to disengage the first fan 150 from gearbox 140 and the first fan 150 can rotate and come to a complete stop under the resistance induced in the mounting of clutch 160. Subsequently, the direction of the output of the inversion gearbox 170 can be changed and the clutch assembly 160 can be activated to re-engage the second fan with the gearbox to drive the first fan 150 in the opposite direction , so that the first fan 150 rotates in the same direction as the second fan 190.
[0051] The remaining components shown in figures 4A-4C are substantially the same as the corresponding components described with reference to figures 2A-2C. For reasons of clarity, the description of these components will not be repeated.
[0052] Figures 5A and 5B are examples 1100, 1200 of circuits
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14/48 hydraulics that can be used to regulate the clutch assembly 160 to selectively engage and uncouple the first fan 150 from the first gearbox 140 or slow down the first fan 150 according to aspects. Referring first to Figure 5A, in a first example 1100, a hydraulic circuit 500 comprises a hydraulic accumulator 510 that maintains pressure on a hydraulic fluid. A first supply row 512 couples the hydraulic accumulator 510 to the impeller 162 and a one-way valve 514 that is switchable between an open position, in which the hydraulic fluid can flow through valve 514, and a closed position, in which the hydraulic fluid cannot flow through valve 514.
[0053] A first variable flow rate valve 518 regulates the flow of hydraulic fluid between impeller 162 and turbine 166. Pressure and flow sensors 516 monitor the pressure and flow rate of the hydraulic fluid on both sides of the first variable flow valve 518.
[0054] Hydraulic fluid can exit turbine 166 via line 520. A second variable flow valve 519 regulates the flow of hydraulic fluid from turbine 166. Pressure and flow sensors 516 monitor pressure and fluid rate hydraulic valve coming out of the 166 turbine.
[0055] The hydraulic circuit 500 also includes a heat exchanger 530 to extract heat from the hydraulic fluid. A hydraulic fluid reservoir 540 is provided to store excess hydraulic fluid overflowing from circuit 500. Excess hydraulic fluid stored in hydraulic fluid reservoir 540 may be unpressurized.
[0056] In operation, the power of the energy source (for example, the motor 120) is applied to the impeller 162 to rotate the impPetition 870170074671, of 03/10/2017, p. 21/219
15/48 sor 162. When valve 514 is closed, so that hydraulic fluid cannot flow through valve 514, hydraulic fluid flows to impeller 162, which drives turbine 166, so that the clutch assembly 160 engages the first fan 150 of the transmission box 140.
[0057] To disengage the first fan 150 from the engine, the first variable flow rate valve 518 is closed to reduce the flow of high pressure fluid from impeller 162 to turbine 166, thereby reducing the amount of power transmitted to the fan 150. When the amount of fluid passing through the impeller 162 drops, the power is no longer transmitted between the impeller 162 and the turbine 166, thereby disengaging the fan 150 from the transmission box 140.
[0058] To facilitate faster centrifugation of the first fan 150, the one-way valve 514 can be switched to the open position, thus allowing the pressurized fluid stored in the accumulator 510 to flow into the turbine 166 in a direction that is reversed from operation. of turbine 166, illustrated by the dotted and dashed row in figure 5A. Under the pressure of the reverse flow, the internal resistance induced in the turbine 166 will increase, thus facilitating a faster centrifugation of the first fan 150. The transient way in which the reverse flow of the accumulator 510 is applied can be managed through the first flow rate valve. variable flow 518. The reverse flow can continue for a period of time that allows accumulator 510 to be fully depressurized and the fluid in the circuit to reach ambient pressure. The depressurization time of the accumulator 510 depends on the maximum capacity of the accumulator 510, the maximum permissible pressure in the accumulator 510 and the line 512, the mass moment of inertia of the fan 150, the rotation speed of the fan 150 at the moment the first pressure 870170074671, of 10/03/2017, p. 22/219
16/48 the variable flow rate valve 518 has been closed, the aerodynamic resistance of the fan 150 and the efficiency of the turbine 166. The hydraulic system design is driven by the maximum size and allowable pressure of the accumulator 510 and the desired time period to the fan 150 to reach a complete stop. A practical value for downtime can vary from 15 to 80 seconds, depending on operational considerations regarding aircraft 100.
[0059] Figure 5B is a second example 1200 of a hydraulic circuit 590 for selectively coupling and uncoupling the first fan 150 from the first transmission box 140, according to the aspects. Many components of circuit 590 shown in Figure 5B are the same as the analogous components shown in Figure 5A, and for reasons of clarity, these components will not be described in detail. First, with reference to figure 5B, circuit 590 includes a 3-way directional valve 550 coupled to lines 520 and 522 that can be switched between an open position in which hydraulic fluid can flow through lines 520 and 522, a closed position in which hydraulic fluid cannot flow through lines 520 and 522, and a switching position in which lines 520 and 522 are switched on valve 550.
[0060] In operation, when valve 550 is in the open position, hydraulic fluid flows under pressure from hydraulic accumulator 510 to clutch assembly 160 and to impeller 162 through line 512. Impeller 162 drives turbine 166, so that clutch assembly 160 (e.g., hydraulic drive) engages the first fan 150 of gearbox 140.
[0061] When valve 550 is in the closed position, hydraulic fluid cannot flow between impeller 162 and turbine 166, thereby disengaging fan 150 from gearbox 140.
[0062] When valve 550 is in the switching position, flow 870170074671, from 10/03/2017, pg. 23/219
17/48 Hydraulic acid flows under pressure from impeller 162 through line 520 to turbine 166 in a reverse direction, effectively acting as a brake on turbine 166, to facilitate faster centrifugation of fan 150.
[0063] Figure 6 illustrates an example of a 1300 propulsion system that includes a 608 power station. The 1300 propulsion system is configured for use on an aircraft as described here. The 608 augmented power station can provide power to the aircraft during certain stages of flight (for example, takeoff) and cannot provide power to the aircraft during other stages of flight (for example, cruise). As illustrative and non-limiting examples, flight stages can include takeoff, ascent, cruise, waiting, descent, landing and displacement (for example, aborted landing). The 1300 propulsion system includes a fan 602, a transmission box 604, a primary power plant 606, the increased power plant 608 and a controller 610. The 1300 propulsion system can allow the primary power plant 606 to be optimized for a particular flight stage (for example, a cruise flight phase) of the aircraft. The propulsion system 1300 or the primary power plant 606 may include or correspond to the propulsion system 110 of figure 1. The augmented power plant 608 may include or correspond to the clutch assembly 160 of figures 1, 5A and 5B.
[0064] Fan 602 is coupled to primary power plant 606 through gearbox 604. Fan 602 can be located in front of or behind primary power plant 606, allowing the 1300 propulsion system to push (ie, an impeller engine configuration) or pull (an extractor or tractor engine configuration) the aircraft. In some embodiments, the fan 602 is channeled. As an illustrative and non-limiting example, the ventilator
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18/48
602 can be ducted and the fan 602, the transmission box 604 and the primary power plant 606 can be included in a turbo fan motor. In other embodiments, the fan 602 can be either open (for example, not extracted). As an illustrative and non-limiting example, fan 602, gearbox 604 and primary power station 606 can be included in a propfan motor, which can also be referred to as an open rotor motor. [0065] The fan 602 is coupled to a transmission box 604 and rotates in a first direction around an axis of the transmission box 604 when the transmission box 604 is rotated. In some embodiments, fan 602 is disengaged or decoupled from gearbox 604 via a clutch, such as clutch assembly 160 of figure 1. Fan 602 includes a plurality of blades coupled to a hub. The blades can be curved or otherwise contoured to affect the power generation capacity of the blades, in order to reduce wave drag. In some embodiments, the 1300 propulsion system includes several fans (for example, a multi-stage fan). The various fans may have a different placement in relation to the primary power plant 606 or they may rotate in a second direction, such as a counter-rotating fan, or both.
[0066] The primary power plant 606 is coupled to the transmission box 604 and the fan 602. The primary power plant 606 is configured to rotate the transmission box 604 to supply the fan 602 during all stages of flight. The primary power plant 606 may include or correspond to a gas turbine engine, an electric engine or a hybrid engine (for example, a gas and electric engine). In some embodiments, the primary power plant 606 is designed and optimized for a specific flight stage (for example, a cruise flight stage). For example, the call center
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19/48 primary force 606 is sized to maximize fuel efficiency during a cruise flight stage (for example, cruise operating conditions) and therefore produces insufficient thrust to meet a particular impulse-based operating condition, such as the inoperative rise of the engine or the takeoff length boost. Additionally or alternatively, the impulse-based operating condition can be associated with a particular airport, with a takeoff temperature, with a takeoff air density, with a takeoff altitude, with a speed at which takeoff occurs, a maximum altitude or maximum air speed. In an implementation specific to a 737 aircraft, each primary power plant 606 is selected to have a maximum impulse output that will not exceed a single predetermined engine thrust / weight ratio of 4.15, so that each plant primary force 606 that operates alone is not sufficient (in size) to produce the minimum thrust output needed for the aircraft to reach takeoff. In other embodiments, the primary power plant 606 may not satisfy an operating condition based on the desired impulse or projected during the test. In some embodiments, the primary power plant 606 is coupled to the transmission box 604 via a gearbox or one or more gears. In such embodiments, the main power assembly 606 includes or corresponds to a geared turbo fan motor.
[0067] In some embodiments, the 1300 propulsion system includes a starter (not shown) configured to start (for example, turn over) the primary power plant. The starter motor includes or corresponds to a hydraulic motor, a pneumatic motor or an electric motor. The starter supplies power to the gearbox 604 and fan 602 to the primary power plant
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20/48
606 can compress enough air to support combustion. The starter supplies power to gearbox 604 and fan 602 before the first flight phase. The starter does not supply power to gearbox 604 or fan 602 during any stage of the flight. In some embodiments, the starter is disengaged from gearbox 604 during flight stages. Additionally or alternatively, the starter motor acts as a generator during the flight stages. For example, primary power station 606 rotates gearbox 604 and fan 602 during flight. The transmission box 604 turns the starter and causes the starter to generate electricity. The starter can be coupled to an auxiliary power unit (APU) or an accumulator. The APU or accumulator can supply power to the starter to start the 606 primary power box. In a specific implementation, the APU can function as the starter. For example, the APU generates hot pressurized air and the hot pressurized air is used to start the primary power box 606. The hot pressurized air generated by the APU can supply power to the transmission box 604 and the fan 602 before the first phase. flight. The APU does not supply power to gearbox 604 or fan 602 during any flight phase.
[0068] The power plant 608 is coupled to the transmission box 604 and the fan 602. The power plant 608 can be coupled to the transmission box 604 and the fan 602 in series with the primary power plant 606 or in parallel with the primary power station 606, as described with more reference to figure 7. The augmenting power box 608 is configured to rotate the transmission box 604 to supply the fan 602 of a first flight phase (for example , a takeoff phase). In the illustrated mode, the 608 power station provides power
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21/48 for the fan 602 (for example, rotates the transmission box 604) during the takeoff phase, the ascent flight phase, the return flight phase, or a combination thereof. The lift power plant 608 is configured to disengage (or partially disengage) from gearbox 604 and fan 602 in a second flight phase (for example, a cruise flight phase) by means of a clutch, such as clutch assembly 160 of figure 1. The second flight phase may include or correspond to the cruise flight phase, a secondary ascent flight phase, a descending flight phase, a flight wait phase or a combination of the same. In addition or alternatively, the power plant 608 can remain attached to the transmission box 604, during the second flight phase and can generate electricity or pressure (hydraulic pressure, for example, or pneumatic pressure), during the second phase of flight. flight by power extraction from transmission box 604, as further described with reference to figures 8 and 10.
[0069] The 608 power station includes or corresponds to a hydraulic motor, a pneumatic motor, an electric motor, or a combination thereof. The augmenting force box 608 is coupled to a power storage device. The power storage device is configured to supply power to the auger 608 to cause the auger 608 to rotate the transmission box 604. In embodiments where the auger 608 includes or corresponds to the hydraulic motor or the air motor, the power storage device includes an accumulator, such as accumulator 510 of figures 5A and 5B. In embodiments where the auger 608 includes or corresponds to the electric motor, the power storage device comprises a battery. The battery may include
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22/48 or correspond to a chemical current reservoir or an electrostatic current reservoir (for example, a super condenser), as described below with reference to figure 10.
[0070] The controller 610 is coupled to the power plant 608. The controller 610 is configured to control the operation of the power plant 608 during the phases of flight. For example, during the first flight phase, controller 610 is configured to cause the auger 608 to activate the fan 602, and to cause the auger 608 to cease the activation of the fan 602 with based on an indication of a transition from the first flight phase to the second flight phase. To illustrate, controller 610 may transmit one or more control signals 650 to augmentation power station 608. As an illustrative, non-limiting example, controller 610 may transmit signals from the first control to cause the power plant magnifying glass 608 rotate the transmission box 604 and activate the fan signals 602 and second control to make the magnifying glass 608 rotate the transmission box cease 604 and activate the fan 602.
[0071] Controller 610 can be configured to receive or detect a signal (for example, a flight phase indication) or to determine a flight phase based on one or more parameters. Controller 610 can be coupled to a flight computer (for example, a flight management computer (FMC)) and can receive the indication or to one or more flight parameters from the computer. In addition or alternatively, the 610 controller can be coupled to a user input device (for example, an aircraft throttle control, such as a boost lever) and can receive user input via the input device. user. As an illustrative and non-limiting example, an indication can be gePetition 870170074671, from 10/03/2017, p. 29/219
23/48 detected by or detected in response to moving a boost lever from the takeoff boost setting to a lower boost setting, an altimeter output (for example, a height above the ground) greater than a threshold, a rate climbing that falls below a threshold, etc.
[0072] In some embodiments, controller 610 is coupled to primary power box 606. Controller 610 can also be configured to adjust an electrical output (for example, a pulse adjustment) of primary power plant 606 that responds to input user feedback, (eg, parameters from the primary power plant), or input from the flight computer, as best described with reference to figures 8 and 10. Controller 610 can include or correspond to a digital control total authority motor (FADEC), such as an electronic motor controller (CEE), a motor control unit (ECU), a power controller, or a combination thereof.
[0073] Before operation, the power storage device (for example, the battery or accumulator) can be charged by an off-board system. Alternatively, the power storage device (for example, the battery or accumulator) can be charged by an on-board system, such as the APU. The battery or accumulator stores power to power the 608 power plant. After the battery or accumulator is charged, the starter is activated to start the 606 primary power plant. After the 606 primary power plant is started and stabilized (for example, idling), the starter is deactivated. Additionally or alternatively, the primary power box 606 can charge the battery or accumulator. For example, the primary powerbox 606 at rest can rotate the gearbox 604, and rotation of the gearbox 604 can cause moPetition 870170074671, of 10/03/2017, p. 30/219
24/48 starter or the 608 power station charge the battery or accumulator.
[0074] During the operation of the aircraft, controller 610 receives an input from the user, which indicated a takeoff stage (for example, the first flight phase), or an impulse configuration associated with the takeoff phase. Controller 610 generates and transmits one or more control signals 650 (for example, the first control signals) to the auger 608 to cause the auger 608 to rotate the transmission box 604 to activate the fan 602. During the takeoff phase, a climbing flight phase, or both, the augmenting power station 608 and the primary power box 606 rotate the transmission box 604 to rotate the fan 602. The battery or the accumulator supplies the power to the augmenting power station 608 to generate the torque for turning the transmission box 604.
[0075] After the aircraft completes the takeoff phase, the escalation flight phase, or both, controller 610 receives a second indication or determines that the aircraft is in transition to the second flight phase (for example, the phase cruise flight). In response to detecting the transition to the cruise flight phase, controller 610 transmits one or more control signals 650 (for example, the second control signals) to the augmenting power station 608 to cause the lift force 608 ceases to activate the fan 602. Thus, during the cruise flight phase, only the primary power box 606 drives the fan 602. In addition, the power lift 608 can be activated during the phase return flight (for example, an aborted landing). To illustrate, a user can activate a take-off / return switch (TO / GA) to indicate the maximum available power. The 610 controller can receive an indication of maximum power available. 870170074671, from 10/03/2017, p. 2/31
25/48 speed and can transmit one or more control signals 650 to the auger 608 to cause the auger 608 (together with the primary power plant 606) to rotate the transmission box 604 and the fan 602.
[0076] In some embodiments, the battery or accumulator is charged (for example, recharged) during the flight, such as during the cruise flight phase. For example, the rotation of the transmission box 604 causes the auger 608 to recharge the battery or accumulator, as described with reference to figures 8 and 10.
[0077] An aircraft with an augmentation power station increased efficiency (for example, specific fuel consumption) during a cruise flight phase, compared to an aircraft without an augmentation power station. To illustrate, the additional power plant provides power during certain phases of the flight (for example, takeoff) to satisfy the FAR and allows the primary power plant to be optimized for other phases of the flight (for example, cruising). As the cruise flight phase is often the longest flight phase (and consumes the most fuel), an increase in efficiency (for example, specific fuel consumption) during the cruise flight phase reduces overall consumption costs of fuel and the operation of the aircraft. In addition, the increase in efficiency also reduces aircraft emissions compared to conventional propellers (for example, propellers designed to satisfy the FAR). In addition, as the primary power plant is designed to emit less thrust than a conventional engine, the primary power plant can be smaller and can weigh less than the conventional engine, resulting in less drag and reduced costs. A magnifying power box can be used to complement an aircraft to meet a condition based on
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26/48 momentum. For example, if a primary power plant, during testing, does not meet a developed impulse emission or the developed impulse emission is altered, a magnifying power plant can be used to provide the supplementary impulse to satisfy the impulse emission (for example, the impulse-based condition). In such cases, adding the augmentation power plant to the aircraft is more cost-effective and faster than redesigning the primary power plant.
[0078] Figure 7 is a diagram 1400 that illustrates an example of configurations of a propulsion system comprising an augmentation power plant and a primary power plant. The propulsion system can include or correspond to the 1300 propulsion system of figure 6. Diagram 1400 includes examples of two configurations, a series configuration 702 and a parallel configuration 704.
[0079] With reference to the 702 series configuration, the propulsion system includes the fan 602, the transmission box 604, and the primary power box 606. The propulsion system includes a 712 magnifying box coupled to or which can be coupled to the gearbox 604 and positioned between the fan 602 and the primary powerbox 606. In the series 702 configuration, the augmenting power station 712 and the primary powerbox 606 are coupled to the gearbox 604 in series (for example, coaxially). The augmentation power station 712 can be coupled to the transmission box 604 via one or more gears, a clutch, or a combination thereof. The augmentation power station 712 receives power to rotate the transmission box 604 of a power storage device 714.
[0080] With reference to the parallel configuration 704, the propulsion system includes the fan 602, the transmission box 604, and the
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27/48 primary powerbox 606. The propulsion system includes a 722 powerbox coupled to gearbox 604 via an auxiliary gearbox 724 and an auxiliary gearbox 726. In parallel configuration 704, the power plant 722 is not coaxially coupled to the transmission box 604 with the primary power plant 606. The power plant 722 receives power to rotate the transmission box 604 from the power storage device 714. As shown in figure 7, the augmenting power station 722 and the primary power box 606 are coupled to the transmission box 604 in parallel.
[0081] Compared to the 704 parallel configuration, the 702 series configuration can increase the efficiency of the propulsion system. For example, the 702 series configuration reduces the losses involved in the power transmission (for example, it eliminates the mechanical losses resulting from the transfer of the power generated from the augmenting power box 722 through the auxiliary transmission box 724 and the auxiliary gear 726 for gearbox 604). In addition, the 702 series configuration may be lighter than the 704 parallel configuration, since the 702 series configuration does not include a dedicated auxiliary gearbox system or transmission system (for example, auxiliary transmission box 724 ). However, the 704 parallel configuration can reduce maintenance costs, allowing easier access for thrusters for inspection and maintenance, compared to the 702 series configuration. The 704 parallel configuration can be more flexible and can easier to spatially integrate into a propulsion system than the 702 series configuration. Since a parallel configuration can have the augmenting power plant 722 separate from the primary power plant 606, the
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28/48 primary power station 606 may be less.
[0082] Figures 8, 9A and 9B are examples of augmentation power stations powered by fluid. The fluid can include or correspond to a compressible fluid (for example, a gas) or a fluid that cannot be compressible (for example, a liquid). As non-limiting and illustrative examples, the fluid may include hydraulic fluid or air. As illustrated in figures 8, 9A and 9B, the fluid powered augmentation unit is a hydraulic motor and is part of a hydraulic circuit. In other embodiments, pneumatically powered power units (for example, a pneumatic motor) and pneumatic circuits can be used.
[0083] With reference to figure 8, a diagram illustrates an example of the configuration of a propulsion system 1500 that includes a hydraulic power station. The propulsion system 1500 can include or correspond to the propulsion system 1300 in figure 6. The propulsion system 1500 includes a flight computer 802, a controller 804, the fan 602, the transmission box 604, the primary power box 606 , an augmentation power station (for example, an 806 hydraulic motor and one or more accumulators), and an 890 hydraulic circuit.
[0084] The flight computer 802 (for example, a flight management computer (FMC)) is coupled to one or more input devices and is configured to generate a current (for example, pulse) attached to the base of received inputs , such as an 860 user input. For example, in one mode, the 802 flight computer receives an impulse level or the throttle position, an engine rating (for example, a rate level), revolutions per minute (RPM) of the output shaft, a primary power plant temperature (eg, core turbine inlet temperature), ambient temperature, static pressure, and humidity. The computer
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Flight 29/48 then determines the power setting based on the contributions received.
[0085] Controller 804 (for example, a FADEC) is coupled to the flight computer 802, the one or more user input devices, or a combination thereof. Controller 804 is configured to receive inputs or power configuration from flight computer 802 and to receive feedback (e.g., feedback signals) from primary power plant 606, power plant 608, or both. The controller 804 then adjusts the impulse generated by the primary power box 606, the augmenting power station 608, or both, based on the inputs received, the power regulation, the return signals, or a combination of them . As illustrative, non-limiting examples, controller 804 is configured to adjust the flow of fuel into primary power station 606, to adjust a flow of hydraulic fluid to hydraulic motor 806, or both. In some embodiments, controller 804 is separated from a FADEC for primary power box 606. Controller 804 can include or correspond to controller 610 of figure 6.
[0086] The 1500 propulsion system can include one or more accumulators. As shown in figure 8, the one or more accumulators will include a first accumulator 810 (for example, a high pressure accumulator) and the second accumulator 812 (for example, a low pressure accumulator). One or more accumulators are configured to store power (for example, maintain pressure in a pressurized fluid) to power the 806 hydraulic motor.
[0087] The hydraulic circuit 890 includes a loading port 822 and a drain port 824 to allow the one or more accumulators to be loaded by an outboard system. The 890 hydraulic circuit includes one or more valves configured to control
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30/48 the activation of hydraulic motor 806, a pressure setting of hydraulic motor 806, or both. As shown in figure 8, hydraulic circuit 890 includes the first variable flow rate valve 518 and a two position valve 850. The first variable flow rate valve 518 is controllable or adjustable by controller 804 to cause the outlet by the 806 hydraulic motor increases or decreases. The 850 two-position valve allows the loading of one or more accumulators or the activation of the hydraulic motor 806. The hydraulic circuit 890 also includes one or more pressure and flow rate sensors 516, the heat exchanger 530, and the water reservoir. hydraulic fluid 540, as described with reference to figures 5A and 5B. The hydraulic circuit 890 also includes a loading port valve 826 and a drain port valve 828. The loading port valve 826 is configured to allow the addition of pressurized hydraulic fluid. The drain gate valve 828 is configured to allow drainage of the hydraulic fluid for maintenance of the 1500 propulsion system and removal of the hydraulic fluid. In addition, drain port valve 828 may allow non-pressurized hydraulic fluid to be added to hydraulic fluid reservoir 540 or may allow replacement of hydraulic fluid stored in hydraulic fluid reservoir 540. Components of hydraulic circuit 890 may be in fluid communication with each other, such that hydraulic fluid can flow from one component to the other component.
[0088] In the illustrated mode, the propulsion system 1500 and hydraulic circuit 890 also include a pump 808. Pump 808 is configured to generate pressure to charge (or recharge) one or more accumulators. The 808 pump also generates a pressure to move the hydraulic fluid through the 890 hydraulic circuit. As an illustrative and non-limiting example, the 808 pump is a hiPetition pump 870170074671, from 10/03/2017, p. 37/219
31/48 hydraulic, such as a gear pump, a rotary vane pump, a screw pump, a centrifugal pump, a piston pump, etc.
[0089] In some embodiments, the propulsion system 1500 includes a decoupler 814. Decoupler 814 is configured to separate the power plant (for example, the motor and the pump) from the transmission box 604 and the fan 602. In the exemplary embodiment, decoupler 814 is implemented as a clutch, just like the clutch assembly 160 of figure 1.
[0090] Prior to operation, valve 850 and the first variable flow rate valve 518 are closed in response to receipt of a control signal from controller 804. Loading port 822 and drain port 824 are coupled to a outboard hydraulic loading device. The outboard loading device in hydraulic fluid pumps causes the pressure in the 890 hydraulic circuit to increase and one or more accumulators to be charged. After one or more accumulators are charged, the outboard charging device is decoupled from the loading port 822 and the drain port 824.
[0091] During operation, the flight computer 802 receives input from user 860 from a user (for example, a pilot) about the conditions of takeoff. The flight computer 802 generates a power input based on the takeoff conditions and transmits the power input to the 804 controller. The 804 controller calculates an increase torque value to be emitted by the increase power plant (for example, hydraulic motor 806) based on the power input. Controller 804 can transmit a control signal to valve 850, the first variable flow rate valve 518, or both. The control signal can cause the valve 850 to switch to the open position, can set or adjust a flow rate of the
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32/48 first variable flow rate valve 518, or both. The 804 controller can set or adjust the control signal based on the boost torque.
[0092] Hydraulic motor 806 turns gearbox 604 in response to the power signal. Hydraulic motor 806 turns gearbox 604 during the first flight phase. The flight computer 802 can receive a second input from the user. The second entry can be associated with a transition from a first flight phase to a second flight phase. For example, the second entry can be associated with a cruising speed (or an amount of momentum that corresponds to a cruising speed). Flight computer 802 generates and transmits a second power input to controller 804. Controller 804 determines (or calculates) a second amount of boost torque to be emitted by the boost power plant (for example, hydraulic motor 806 ) based on the second input power. Controller 804 can transmit a second control signal to valve 850, the first variable flow rate valve 518, or both.
[0093] Additionally or alternatively, controller 804 can be configured to adjust an increased torque value based on feedback (for example, an output power) from the 1500 propulsion system. For example, controller 804 can estimate an amount of increased torque and can increase or decrease the estimated amount of increased torque based on the output power from the primary power box 606 by setting the first variable flow rate valve 518. Adjusting the first variable flow rate valve 518 regulates the amount of hydraulic fluid flowing from one or more accumulators of the 806 hydraulic motor.
[0094] Additionally or alternatively, pump 808 can charge one or more accumulators during the flight (for example, during
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33/48 the second flight phase, as well as the cruise flight phase). When charging one or more accumulators, during the flight, one or more accumulators can store a load for takeoff and, only then, less or less accumulators can be used. Therefore, the weight of the aircraft can decrease. By not charging one or more accumulators during flight, a cooling system (for example, the 530 heat exchanger) can be used to cool the hydraulic fluid, while loading can be reduced. In addition, fuel efficiency can increase as pump 808 will not be diverting power (or diverting less power) from primary power plant 606 and transmission box 604 to charge one or more accumulators.
[0095] Compared to other types of storage methods for increasing power, hydraulic accumulators can have a higher power density. To illustrate, an accumulator can be sized to store more power per unit volume than a battery and, therefore, the 806 hydraulic motor may be able to operate and provide impulse for a long time between charges. As shown in figure 8, the power plant (for example, hydraulic motor 806) is separated from a clutch assembly of the primary power plant 606. By having the power plant arranged in parallel with the primary power plant 606, as shown in figure 7, the power plant can be dimensioned to provide more torque than if the power plant was arranged in series with the primary power plant 606, also as if shown in the figure
7.
[0096] Figures 9A and 9B are examples of propulsion systems that include hydraulic circuits that can be used to regulate clutch assembly 160 (for example, the power plant
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34/48 magnification) to provide power selectively to rotate a gearbox, such as gearbox 604 of figure 6. With reference to figure 9A, a first example 1600 includes hydraulic circuit 500 which includes the hydraulic accumulator 510. The hydraulic accumulator 510 is configured to store the hydraulic fluid and to maintain pressure on the hydraulic fluid. The first supply row 512 couples the hydraulic accumulator 510 to the rotor 162 and to the one-way valve 514 that can be switched between an open position, in which the hydraulic fluid can flow through valve 514, and a closed position, in the which hydraulic fluid cannot flow through valve 514.
[0097] The first variable flow rate valve 518 regulates the flow of hydraulic fluid between impeller 162 and turbine 166. The pressure and flow rate sensors 516 control the pressure and flow rate of the hydraulic fluid in both sides of the first variable flow rate valve 518.
[0098] Hydraulic fluid can exit turbine 166 through line 520. The second variable flow rate of valve 519 regulates the flow of hydraulic fluid from turbine 166. Pressure and flow rate sensors 516 control pressure and the flow rate of the hydraulic fluid leaving the turbine 166. As illustrated in figure 9A, valves 514, 518, 519 are in the closed position, and the propulsion system is in a charging or not active state.
[0099] The hydraulic circuit 500 also includes the heat exchanger 530 for the exchange of heat from the hydraulic fluid. The hydraulic fluid reservoir 540 is configured to store the hydraulic fluid overflowing from the hydraulic circuit 500. In pneumatic modes, the hydraulic fluid reservoir 540 can be a fluid reservoir configured to store excess compressible fluids, such as air. Additionally or alternatively, in such modalities,
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35/48 the ambient atmosphere can be used as a fluid reservoir, and the fluid (for example, air) can be added to or removed from a pneumatic circuit through inlet and discharge ports. [00100] In operation, power from primary power box 606 is applied to impeller 162 to rotate impeller 162. When valve 514 is closed, such that hydraulic fluid cannot flow through valve 514 and valves 518, 519 are open, hydraulic fluid flows from impeller 162 to turbine 166, which drives turbine 166 to rotate gearbox 604 to drive fan 602. To activate the power plant to rotate the transmission box 604 and driving the fan 602, the accumulator 510 is opened in such a way that the pressurized fluid stored in the accumulator 510 flows to the turbine 166, as illustrated by the dotted and dashed line in figure 9A.
[00101] To stop the transmission box 604, the first variable flow rate valve 518, the second variable flow rate valve 519, an accumulator valve 510, or a combination thereof , are closed to reduce (or stop) the flow of pressurized fluid stored in accumulator 510 to turbine 166, thereby reducing the amount of power transmitted to fan 602. When the amount of fluid under pressure that passes through impeller 162 falls sufficiently, the power is no longer transmitted between the accumulator 510 and the turbine 166, and the augmenting power station stops turning the transmission box 604 and drives the fan 602. The primary power station can continue to rotate the transmission box transmission 604 to drive fan 602.
[00102] The magnifying box can rotate the transmission box 604 for such a period of time in order to allow the accumulator 510 to be depressurized and the hydraulic fluid in the circuit 500
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36/48 reach the hydraulic environment pressure. The time to depressurize the accumulator 510 depends on the maximum capacity of the accumulator 510, a maximum allowable pressure in the accumulator 510 and the line 512, a moment of inertia of the fan 602, the aerodynamic resistance of the fan 602, and the efficiency of the turbine 166. The hydraulic system design can be based on the maximum allowable size and pressure of the accumulator 510 and Federal Aviation Regulations (FAR). To illustrate, the accumulator 510 can store the power for an aircraft takeoff at maximum takeoff weight at a higher operating temperature and altitude, for an upward maneuver with a damaged engine, by one or more return maneuvers, and for a contingency power reserve.
[00103] Figure 9B is a second example 1700 includes a hydraulic circuit 590 to selectively supply power from the power plant (for example, clutch assembly 160) to rotate a transmission shaft, such as the transmission box 604 of figure 6. Many components of circuit 590 shown in figure 9B are the same as the analogous components described in hydraulic circuit 500 of figures 5A and 9A and, in the interest of clarity, these components will not be described in detail. With reference to figure 9B, circuit 590 includes a two-way directional valve 950 coupled to lines 520 and 522 that is switchable between an open position in which hydraulic fluid can flow through lines 520 and 522 and a closed position, in which hydraulic fluid cannot flow through lines 520 and 522. As illustrated in figure 9B, valve 950 is opened and the propulsion system is in an active or power supply state.
[00104] In operation, when valve 950 is in the open position, hydraulic fluid flows under pressure from the hiPetition accumulator 870170074671, of 10/03/2017, pg. 43/219
37/48 hydraulic 510 for clutch assembly 160 and impeller 162 through line 512. Impeller 162 drives turbine 166, in such a way that the power plant rotates gearbox 604 and drives fan 602.
[00105] When the valve 950 is in the closed position, the hydraulic fluid cannot flow between the impeller 162 and the turbine 166, thus disengaging the increase power unit from the transmission box 604. The valve 950 can be controlled by a controller, such as controller 610 of figure 6 or controller 804 of figure 8.
[00106] In comparison with the propulsion system 1500 of figure 8, which includes the hydraulic motor 806 and pump 808, the propulsion systems of figures 9A and 9B use the hydraulic decoupling unit or the hydraulic reduction gearbox as the booster power station to rotate the transmission box 604. Compared to the propulsion system 1500 in figure 8, the propulsion systems in figures 9A and 9B can be lighter and can improve the efficiency of the primary power station 606 by consolidating the decoupler functionality with increased hydraulic power. For example, the propulsion systems of figures 9A and 9B do not include hydraulic motor 806 and pump 808, impeller 162 of clutch assembly 160 may function as hydraulic motor 806 and turbine 166 of clutch assembly 160 may function as the 808 pump.
[00107] Figure 10 is a diagram illustrating an example of a 1800 propulsion system that includes an electric motor for augmentation. The 1800 propulsion system can include or correspond to the 1300 propulsion system of figure 6. The 1800 propulsion system includes the fan 602, the transmission box, 604, the primary power box 606, the flight computer 802, the controller 804, a power controllerPetition 870170074671, from 10/03/2017, p. 44/219
38/48 cia 1006, an electric motor 1008 (for example, an augmentation power station), and a 1010 battery.
[00108] The power controller 1006 is configured to control the operation of the electric motor 1008. The power controller 1006 is configured to activate and deactivate the electric motor 1008. For example, the power controller 1006 starts the electric motor 1008 and makes cause the electric motor 1008 to rotate the transmission box 604 to activate the fan 602 by sending a power control signal 1066 to the electric motor 1008. Controller 1006 can stop the electric motor 1008 or change an operating speed of the motor electric 1008, ceasing to send power control signal 1066 to electric motor 1008 or by configuring power control signal 1066. In addition, power controller 1006 can receive a feedback input from electric motor 1008 , such as a 1072 RPM feedback input signal. Power controller 1006 can receive a 1064 torque boost input signal from the co n controller 804. Power controller 1006 can activate, deactivate, or adjust an operating speed of electric motor 1008 based on the 1064 torque boost input signal from controller 804. For example, power controller 1006 sets RPM of the electric motor 1008, adjusting the power control signal 1066, as when adjusting a frequency of a sine wave of the power control signal 1066. As shown in figure 10, the power controller 1006 is separated from the controller 804. In other embodiments, power controller 1006 can be integrated into controller 804. [00109] Electric motor 1008 is configured to turn gearbox 604 to turn fan 602 during certain phases of flight. For example, electric motor 1008 spins gearbox 604 during the first flight phase (for example, takeoff or supPetition 870170074671, from 10/3/2017, page 45/219
39/48) and does not turn gearbox 604 during the second flight phase. The electric motor 1008 can include or correspond to, for example, a three-phase electric motor, although it should be noted that a single-phase motor, a multiphase motor, or a DC motor, can be used. The electric motor 1008 can be coupled in series or in parallel to the primary power box 606, as described with reference to figure 7. Specifically, the electric motor 1008 can be coupled coaxially with the main motor 606 or can be coupled to the 604 gearbox via an auxiliary gearbox and an auxiliary gearbox.
[00110] Battery 1010 is configured to store the power to power the electric motor 1008. Battery 1010 can include or correspond to a chemical current reservoir, an electrostatic current reservoir, or a combination thereof. A chemical reservoir can include low volatility batteries, light weight batteries such as lithium ion batteries, lithium polymer batteries and metal air batteries. An electrostatic current reservoir can include one or more electrostatic capacitors (for example, a supercapacitor) and a management circuit that allows slow current consumption for the electrostatic current reservoir and the charging circuit. The power storage capacity of the 1010 battery can be based on operating parameters of the propulsion system and Federal Aviation Regulations (FAR), as described with reference to figure 9A.
[00111] In some embodiments, the 1800 propulsion system includes decoupler 814. Decoupler 814 is configured to decouple electric motor 1008 from gearbox 604 and fan 602. Decoupler 814 may include or correspond to a clutch , such as the clutch assembly 160 of the figure
1. Decoupler 814 can be controlled by controller 804 or
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40/48 by the 1006 power controller.
[00112] In some embodiments, the 1800 propulsion system includes an electrical converter 1012 configured to convert a power controller output 1006, a battery output 1010, or both. The electrical converter 1012 is configured to convert a current, a voltage, or both, from an output, such as a DC to DC converter, as shown in figure 10. In such executions, the electric motor 1008 also functions as a generator (for example, engine generator) and supplies power to the aircraft components (for example, auxiliary electrical loads). To illustrate, the rotation of the transmission box 604 causes the electric motor 1008 to generate electricity (e.g., alternating current). As shown in figure 10, electric motor 1008 generates AC three-phase current and power controller 1006 converts AC three-phase current to DC current. Direct current is supplied to auxiliary electrical loads 1016 through electrical converter 1012 which can increase or decrease the voltage of the direct current. In some embodiments, electric motor 1008 works as a motor to drive fan 602 during the first flight phase (for example, takeoff) and works as a generator to generate electrical power during the second flight phase (for example, cruise) .
[00113] Before operation, the 1010 battery can be charged by an off-board charging system. Additionally or alternatively, the battery can be charged 1010 by a component or system on board the aircraft, such as the APU. Battery 1010 stores power to power the electric motor 1008 during certain phases of the flight.
[00114] During operation, the flight computer 802 may receive an 860 input from a user (for example, a pilot) or a sensor in relation to the takeoff conditions. The computer
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41/48 Flight 802 generates a power input based on takeoff conditions and transmits a 1062 power input signal that represents the power input to controller 804. Controller 804 calculates an increase torque value to be emitted by power boost unit (for example, electric motor 1008) based on the power input signal 1062. Controller 804 transmits the boost torque input signal 1064 representing the desired torque increasing to power controller 1006. The controller power control 1006 can set or adjust power control signal 1066 (for example, a frequency of power control signal 1066) based on the input torque increase signal 1064 representing the desired increasing torque received from controller 804. In addition, power controller 1006 can set or adjust power control signal 1066 based on the RPM 1072 feedback input signal.
[00115] The electric motor 1008 turns the transmission box 604 in response to the power control signal 1066. The electric motor 1008 turns the transmission box 604, together with the primary power box 606 during the first flight phase. The 802 flight computer can receive a second input from the user or the sensor. The second entry can be associated with or indicate a transition from a first flight phase to a second flight phase. For example, the second entry can be associated with a cruising speed (or an amount of momentum that corresponds to a cruising speed). Flight computer 802 generates a second power input and transmits the power input signal 1062 which represents the second power input to controller 804. Controller 804 determines (or calculates) a second amount of boost torque to be emitted by the power plant (for example, the electric motor 1008) based on the second 870170074671, of 10/03/2017, p. 48/219
42/48 of the power input. Controller 804 transmits the 1064 torque boost input signal that represents the second desired boost torque value to the power controller 1006. The power controller 1006 can set or adjust the power control signal 1066 (for example, a frequency of the power control signal 1066) based on the second amount of torque increase. When the second input is associated with the transition from the first flight phase to the second flight phase, the power controller 1006 can stop supplying the power control signal 1066 to the electric motor 1008. In response, the motor electric 1008 stops driving fan 602, and primary power box 606 can continue to drive fan 602.
[00116] In addition, controller 804 can be configured to adjust an increased amount of torque based on feedback (eg, an output power) from the 1800 propulsion system. For example, controller 804 can estimate an amount to increase torque and can increase or decrease the estimated amount of increased torque based on the output power.
[00117] After the aircraft lands, the battery can be charged 1010 (for example, recharged) by the off-board charging system or by an aircraft on-board charging system, such as an APU. Additionally or alternatively, electric motor 1008 can charge battery 1010 during flight (for example, during the second flight phase, such as the cruise flight phase). To illustrate, power controller 1006 can stop supplying power control signal 1066 to electric motor 1008 and / or controller 804 or power controller 1006 can send a control signal (not shown) to the electric motor 1008, for decoupler 814, or both, to operate electric motor 1008 as a generator. For example, the control signal may engage an alternator of the electric motor. Petition 870170074671, from 10/03/2017, p. 49/219
43/48 trico 1008 in response to electric motor 1008 receiving the control signal. The electric motor 1008 can generate electricity (for example, alternating current) and supplies electrical power to the power controller 1006. In such executions, the power controller 1006 converts a type of electricity current, such as from alternating current for direct current, and provides electrical power (for example, DC current) to battery 1010 to charge battery 1010. When charging battery 1010 during flight, battery 1010 can be sized to store a charge for takeoff and / or just climb and thus, the 1010 battery may be smaller than a battery that is not charged during the flight. Therefore, the weight of the aircraft can decrease. By not charging the battery during flight 1010, a cooling system used to cool the charging circuit and / or cool the battery during charging 1010 can be eliminated. In addition, fuel efficiency can increase as the electric motor 1008 will not divert power (or divert less power) from primary power plant 606 and rotary gearbox 604 to charge battery 1010 (or power power the aircraft).
[00118] Figure 11 is a flow chart of a 1900 process for controlling a propulsion system. The propulsion system can include or correspond to the propulsion system 1300 in figure 6, the propulsion system 1500 in figure 8, or the propulsion system 1800 in figure 10. Method 1900 can be performed by controller 610 in figure 6, by controller 804 of figures 8 and 10, or the power controller of figure 10. The 1900 method includes, in 1902, during a first phase of flight, having a primary power plant activate an aircraft fan and make a power supply unit drives the fan. For example, the first flight phase may include or correspond to a takeoff phase,
Petition 870170074671, of 10/03/2017, p. 50/219
44/48 an uphill flight phase, a return flight phase, etc. In addition, or alternatively, the primary power plant can correspond to primary power box 606 in figure 6, the fan can correspond to fan 602 in figure 6, the power plant can correspond to the power plant 608 of figure 6, and controller 610 can cause the primary power station and the augmentation power station to drive the fan, as described above with reference to figure 6.
[00119] In some modalities, causing the primary power plant and the augmentation power plant to activate the fan includes starting the transmission of a first control signal to open the valve. For example, the valve can correspond to valve 514 of figure 9A, the first control signal can correspond to one or more control signals 650 of figure 6, and the power controller 1006 can initiate the transmission of the control signal, such as described above with reference to figure 10.
[00120] Method 1900 of figure 11 also includes, in 1904, the detection of an indication of a transition from the first flight phase to a second flight phase. For example, the second flight phase can correspond to a cruise flight phase, as described above with reference to figure 6. Alternatively, or in addition, the second flight phase can correspond to a secondary flight phase, a descending flight, a flight wait step, etc., as described above with reference to figure 6. In some embodiments, the second flight phase is detected by controller 610, as described above with reference to figure 6. In some embodiments , the indication includes a user input, a first flight indication, or a combination thereof, as described above with reference to figure 6.
[00121] The 1900 method of figure 11 also includes, in 1906, with base 870170074671, of 10/03/2017, p. 51/219
45/48 if the signal is detected, cause the power supply unit to cease the fan operation. For example, controller 610 in figure 6, controller 804 in figures 8 and 10, power controller 1006, or a combination thereof, can cause the power plant to cease fan operation by transmitting control signals (for example, one or more control signals 650 of figure 6), as described above with reference to figures 6, 8, and 10.
[00122] In some modalities in which causing the primary power plant and the augmentation power plant to activate the fan includes initiating the transmission of a first control signal to open a valve, as described above, causing the power supply ceases to activate the fan includes initiating the transmission of a second control signal to close the valve and initiating the transmission of a third control signal to decouple the power supply from the fan. For example, the second control signal can correspond to the second control signal described above with reference to figure 8, the third control signal can correspond to the third control signal described above with reference to figure 8, and controller 804 can initiate the transmission of the second and third control signals as described above with reference to figure 8.
[00123] In some embodiments, the power plant includes or corresponds to an electric motor, as described above with reference to figure 10. In some of these modalities, cause the power plant to stop the fan drive includes stopping the supply of a power signal to the electric motor and decoupling the electric motor from the fan, as described above with reference to figure 10.
[00124] In some modalities, the 1900 method of figure 11 inPetição 870170074671, of 10/03/2017, p. 52/219
46/48 also includes charging an accumulator or battery before the first flight phase. For example, the accumulator can correspond to accumulators 810, 812 in figure 8, the battery can correspond to battery 1010 in figure 10, and the power plant (for example, pump 808 or electric motor 1008) can charge the accumulator or battery by rotating transmission box 604 as described above with reference to figures 8 and 10.
[00125] In some modalities in which the battery is charged before the first flight phase, the 1900 method of figure 11 also includes generating, by the power plant, during the second flight phase. Electricity can be generated by the power plant during the second flight phase by rotating the transmission box 604, as described above with reference to figure 10. In some embodiments where the power plant generates electricity during the second flight phase, the 1900 method of figure 11 also includes the supply of electrical power generated from the power plant of increasing one or more components of an aircraft during the second flight phase. For example, one or more components may include or may correspond to the auxiliary electrical loads 1016 in figure 10, and the power controller 1006, the electrical converter 1012, or a combination thereof, can supply the electrical power generated from the increasing force of one or more components, as described above with reference to figure 10.
[00126] With reference to figure 12, a block diagram of an illustrative implementation of an aircraft 2002, which includes the 1300 propulsion system is shown and designated 2000. The aircraft 2002 can include or correspond to the aircraft 100 in figure 1. A 2002 aircraft can be manned or unmanned (for example, a drone or an unmanned aerial vehicle (UAV).
Petition 870170074671, of 10/03/2017, p. 53/219
47/48 [00127] As shown in figure 12, the 2002 aircraft includes a 2018 fuselage, a 2022 interior, and a plurality of 2020 systems. The plurality of 2020 systems includes one or more of a 1300 propulsion system, an electrical system 2026, a 2030 hydraulic system, and a 2028 environmental system. Any number of other systems can be included. The propulsion system 1300 includes fan 602, transmission box 604, primary power box 606, power plant 608 and controller 610 in figure 6. Controller 610 is configured to execute instructions executable on a computer (for example, a program of one or more instructions) stored in memory. The instructions, when executed, cause controller 610 to perform one or more operations of method 1900 of figure 11. In a specific implementation, controller 610 includes a processor and the memory may include a non-transitory computer-readable medium.
[00128] The illustrations of the examples described here are intended to provide a general understanding of the structure of the various modalities. The figures are not intended to serve as a complete description of all the elements and characteristics of the device and the systems using the structures or methods described here. Many other modalities may be evident to those skilled in the art after reviewing the description. Other modalities can be used and derived from the description, such that structural and logical substitutions and changes can be made without departing from the scope of the disclosure. For example, method operations can be performed in a different order than shown in the figures, or one or more method operations can be omitted. Appropriately, the description and values should be considered as illustrative rather than restrictive.
[00129] Furthermore, although specific examples have been
Petition 870170074671, of 10/03/2017, p. 54/219
48/48 illustrated and described here, it should be noted that any subsequent arrangement developed to achieve the same or similar results can be substituted for the specific modalities shown. This description is intended to cover any and all adaptations or variations of various subsequent modalities. The combinations of the above modalities, and other modalities not specifically described here, will be evident to those skilled in the art after reviewing the description.
[00130] The summary of the description is sent with the understanding that it should not be used to interpret or limit the scope or meaning of the claims. In addition, in the previous detailed description, several characteristics can be grouped together or described in a single application in order to simplify the description. The examples described above illustrate, but do not limit the description. It should also be understood that numerous modifications and variations are possible according to the principles of this description. As the following claims reflect, the claimed matter may be directed to less than all of the characteristics of any of the examples disclosed. Therefore, the scope of the disclosure is defined by the following claims and their equivalents.
Petition 870170074671, of 10/03/2017, p. 55/219
1/4
权利要求:
Claims (14)
[1]
1. Aircraft propulsion system (1300), characterized by the fact that it comprises:
a fan (602);
a primary power station (606) coupled to the fan (602) and configured to rotate the fan (602) during a first flight phase and during a second flight phase;
a power supply unit (608) attachable to the fan (602); and a controller (610) configured to cause the power plant (608) to activate the fan (602) during the first flight phase, and to cause the power plant (608) to cease actuation of the fan (602) based on an indication of a transition from the first flight phase to the second flight phase.
[2]
2. Aircraft propulsion system (1300), according to claim 1, characterized by the fact that the first flight phase corresponds to a takeoff phase, and in which the second flight phase corresponds to a flight phase cruise.
[3]
Aircraft propulsion system (1300) according to any one of claims 1 to 2, characterized in that the power plant (608) comprises a hydraulic motor (806) or a pneumatic motor.
[4]
4. Aircraft propulsion system (1300) according to any one of claims 1 to 3, characterized by the fact that the primary power plant (606) is a gas turbine engine (120) and in which the plant increase force (608) comprises a hydraulic clutch assembly (160).
[5]
5. Aircraft propulsion system (1300) according to any one of claims 1 to 4, characterized by the fact that
Petition 870170074671, of 10/03/2017, p. 56/219
2/4 which further comprises an accumulator (510) in fluid communication with the hydraulic clutch assembly (160), the accumulator (510) configured to store power and power the hydraulic clutch assembly (160), in which the hydraulic clutch is assembled (160) is coupled between the gas turbine engine (120) and the fan (602), and the hydraulic clutch assembly (160) includes a rotor (162) coupled to the gas turbine engine (120) and a turbine coupled to the fan (602).
[6]
6. Aircraft propulsion system (1300) according to any one of claims 1 to 5, characterized by the fact that it also comprises an accumulator (510) in fluid communication with the augmentation power station (608), the accumulator (510) configured to store the pressurized fluid and feed the power plant (608), where the power plant (608) is separated from a clutch assembly (160) of the primary power plant (160). 606).
[7]
7. Aircraft propulsion system (1300) according to any of claims 1 to 6, characterized in that the primary power plant (606) has a maximum impulse emission that is insufficient to satisfy an operating condition impulse based.
[8]
8. Aircraft propulsion system (1300) according to any one of claims 1 to 7, characterized by the fact that the power station (608) comprises an electric motor (1008) and a battery (1010) configured to supply power to the electric motor (1008).
[9]
9. Aircraft propulsion system (1300), according to any one of claims 1 to 8, characterized by the fact that it also comprises a transmission box (604) coupled to the primary power box (606), in which the central of increasing force
Petition 870170074671, of 10/03/2017, p. 57/219
3/4 (608) is coupled to the transmission box (604) between the fan (602) and the primary power plant (606).
[10]
10. Aircraft propulsion system (1300) according to any one of claims 1 to 9, characterized by the fact that it also comprises an auxiliary gearbox (726) that can be connected to the power plant (608) and to a gearbox (604) of the primary powerhouse (606), the auxiliary gearbox (726) configured to rotate the gearbox (604) based on the torque generated by the powerhouse (608).
[11]
11. Method (1900) for controlling a propulsion system (1300), characterized by the fact that it comprises:
(1902) during a first flight phase, cause a primary power plant (606) to drive a fan (602) of an aircraft (100) and cause a power plant (608) to activate the fan (602) );
(1904) detect an indication of a transition from the first flight phase to a second flight phase; and (1906) based on the detection of the signal, cause the central power increase (608) to cease the activation of the fan (602).
[12]
12. Method according to claim 11, characterized by the fact that it further comprises charging an accumulator (510) or a battery (1010) before the first flight phase.
[13]
13. Method according to any one of claims 11 to 12, characterized by the fact that the battery (1010) is charged beforehand for the first flight phase, and which further comprises:
generate, through the power station (608), electricity during the second flight phase; and supply the power generated from the power plant (608) to one or more components of an aircraft (100)
Petition 870170074671, of 10/03/2017, p. 58/219
4/4 during the second phase.
[14]
Method according to any one of claims 11 to 13, characterized in that the power plant (608) comprises an electric motor (1008), and in which the power plant (608) for ceasing to activate the fan (602) includes:
stop supplying a power signal to the electric motor (1008); and uncouple the electric motor (1008) from the fan (602).
Petition 870170074671, of 10/03/2017, p. 59/219
1/20
Aircraft
100
Fuselage
102
Propulsion system
110
Motor120 Drive assembly 130 First gearbox140 First fanISO «R Clutch assembly 160 Gear box170 Second gearbox180 Second fan 1190
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US15/343,116|2016-11-03|
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